Pallet labelling

Heavy Pack is a professional print & apply solution (print and labelling in a single pass) for collective large-size packages (industrial pallets) in production lines.  Labels may be attached on corners of or opposite walls of pallets.

The main features and advantages:

  • Automatic two-sided or three-sided labelling of pallets
  • All labels are applied fast and aesthetically
  • Possible work with ERP system, SAP to increase process efficiency
  • Imprint correctness verification
  • Safety and work hygiene – tight casing made of stainless steel
  • Productivity: ~ 60 pallets/h


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High flexibility of the process.  HeavyPack labels pallets of various dimensions.

Label print

The machine may work with various printing modules, including a module offered by such producers as CAB, ZEBRA, SATO, DATAMAX A-Class.  All printers work on the basis of thermo-transfer technology.

Label application

The labelling machine may work in two cycles with angular range of 90°.  A pressure applicator takes in a label and awaits for a photocell signal informing the product’s presence.  After the product has been placed on the labelling position, the labelling pad lowers and applies a label onto the product.  The applicator is covered with a special elastic micro-sponge.  It is also equipped with a shake-absorbing system, which allows working with pallets of uneven surface set at an angle in front of the applicator pad.  In this way, HeavyPack ensures correct labelling with no regard to angle setting of the surface being labelled.

Process verification

To eliminate the risk of illegible bar code print, HeavyPack verifies correctness and legibility of the code and relabels the pallet in case of an error.  No extra equipment is required to perform such verification.

Steering and software:

The application has been designed and adjusted to be controlled by the HMI panel, ensuring automatic process of label creation and editing.  The programme consists of a few independent modules which allow adjustment of the application to the particular customer’s needs. Integration with ERP systems is also possible (e.g. SAP).
Effective monitoring system in the HeavyPack machine and remote diagnosis (online) help to identify current problems in machine operation preventing further failures.  Easy and fast diagnosis also reduces maintenance costs.



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Adam Dybaś

Sales Manager
Informujemy o realizacji projektu pt. „Zrobotyzowana uniwersalna linia technologiczna do konfekcjonowania produktów branż: kosmetycznej, farmaceutycznej i chemicznej” współfinansowanego ze środków Europejskiego Funduszu Rozwoju Regionalnego w ramach Poddziałania 1.1.2. „Prace B+R związane z wytworzeniem instalacji pilotażowej/demonstracyjnej”, Programu Operacyjnego Inteligentny Rozwój 2014-2020.

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  • Download the manual of labeller settings and designing the labels

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